Horizontal Spout Pouch Filling Machine for Ketchup Packing

Apr 23, 2026

Ketchup packaging demands precision, hygiene, and speed. As consumer preference shifts toward convenient, resealable spout pouches, food manufacturers need reliable machinery to remain competitive. ACEPACK’s horizontal spout pouch filling machine is engineered to handle ketchup, tomato sauce, chili sauce, and other viscous condiments with outstanding accuracy and minimal waste.

Why Spout Pouches for Ketchup?

Spout pouches provide superior convenience: easy pouring, reclosable caps, reduced storage space, and lightweight logistics. For ketchup brands, this format enhances shelf appeal while lowering packaging material costs. Our horizontal design ensures stable filling even for low to medium viscosity ketchup, preventing drips and maintaining fill-level consistency.

⚙️ ACEPACK Spout Pouch Filler – Technical Specifications

Model	ACEPACK-DS-180SXC
Pouch type	Spout pouches (flat bottom, stand-up, doypack with spout)
Filling range	50ml – 1200ml (customizable up to 2500ml)
Speed	30-60 pouches/minute (depending on product viscosity)
Spout diameters	6mm – 35mm changeable grippers (Customization supported)
Filling accuracy	±1% volumetric (depending on product)
Power supply	220V/50Hz, 3.5kW
Machine material	SUS304 food-grade stainless steel
Control system	PLC touchscreen, servo-driven pumps
Cleaning	CIP-ready nozzles and quick-release fill heads

Key Benefits for Ketchup Manufacturers

✔️ Sanitary Design
All contact parts are 316 stainless steel with smooth welds, preventing bacterial growth during tomato-based filling.

✔️ Hot-Fill Capability
Handles ketchup up to 95°C without deformation, ideal for hot-fill pasteurization processes.

✔️ Sealed Chamber & Dust Protection
Prevents contamination, maintains product integrity.

✔️ Energy Efficient Servo Motors
Precise flow control reduces product waste and energy consumption.

How Does the Horizontal Spout Pouch Filler Work?

The machine operates in a continuous motion: Spout pouches are automatically formed from roll films, then transferred to the filling system. A spout is accurated inserted into the pouch, followed by bottom-up filling nozzles that prevent foaming and ensure accurate dosing for thick ketchup. After filling, the pouches move to heat sealing and cold sealing stations, finally exiting via a discharge conveyor for further packing.

Watch a video of Horizontal Spout Pouch Filler:

This horizontal layout offers excellent accessibility for maintenance and sanitation, crucial for ketchup lines where frequent cleaning is required.

🔍 Frequently Asked Questions

1. Can the machine fill ketchup with particulates (e.g., chili flakes, onion bits)?

Yes, the ACEPACK horizontal spout pouch filler can be equipped with a rotary piston pump or a positive displacement pump that handles small soft particulates up to 5mm without clogging. For larger particulates, we recommend a customized auger or vane pump option.

2. What type of spout caps are compatible?

Our machine supports snap caps, screw caps, flip-top caps, and sports caps. The spout orientation system aligns each cap automatically before filling, reducing reject rates.

3. Does ACEPACK provide training and installation support?

Absolutely. Every machine includes on-site commissioning (or remote video guidance) and comprehensive operator training. Our Shanghai-based team also offers 24/7 technical support and spare parts warehouse for global customers.

Why ACEPACK Stands Out for Ketchup Packaging Solutions

With over 20 years in smart packaging, ACEPACK has delivered more than 2,500 automated lines worldwide. Our spout pouch filling machines are trusted by major condiment brands in Europe, North America, and Southeast Asia. Key differentiators: European-grade servo controls, strict CE certification, and modular design that adapts to your existing production floor.

We also provide customized infeed systems (pouch feeders aligned with your upstream filling system) and integration with multi-head weighers for dry ketchup mixes — a full turnkey approach.

Get a Customized Quote for Your Ketchup Line

Tell us your pouch size, target speed, and ketchup viscosity. Our engineers will send you a detailed proposal within 24 hours.

WhatsApp: +86 13917335813 | Email: marketing@acepackgroup.com

Ready to upgrade your condiment packaging line? The ACEPACK horizontal spout pouch filler optimizes efficiency, reduces spillage, and elevates product presentation. Contact us today for a live demo video or factory visit invitation.